Rapidus Wants to Offer Fully Automated Packaging for 2nm Fab to Cut Chip Lead Times

One of the core challenges that Rapidus will face when it kicks off volume production of chips on its 2nm-class process technology in 2027 is lining up customers. With Intel, Samsung, and TSMC all slated to offer their own 2nm-class nodes by that time, Rapidus will need some kind of advantage to attract customers away from its more established rivals. To that end, the company thinks they've found their edge: fully automated packaging that will allow for shorter chip lead times than manned packaging operations.

In an interview with Nikkei, Rapidus' president, Atsuyoshi Koike, outlined the company's vision to use advanced packaging as a competitive edge for the new fab. The Hokkaido facility, which is currently under construction and is expecting to begin equipment installation this December, is already slated to both produce chips and offer advanced packaging services within the same facility, an industry first. But ultimately, Rapidus biggest plan to differentiate itself is by automating the back-end fab processes (chip packaging) to provide significantly faster turnaround times.

Rapidus is targetting back-end production in particular as, compared to front-end (lithography) production, back-end production still heavily relies on human labor. No other advanced packaging fab has fully automated the process thus far, which provides for a degree of flexibility, but slows throughput. But with automation in place to handle this aspect of chip production, Rapidus would be able to increase chip packaging efficiency and speed, which is crucial as chip assembly tasks become more complex. Rapidus is also collaborating with multiple Japanese suppliers to source materials for back-end production. 

"In the past, Japanese chipmakers tried to keep their technology development exclusively in-house, which pushed up development costs and made them less competitive," Koike told Nikkei. "[Rapidus plans to] open up technology that should be standardized, bringing down costs, while handling important technology in-house." 

Financially, Rapidus faces a significant challenge, needing a total of ¥5 trillion ($35 billion) by the time mass production starts in 2027. The company estimates that ¥2 trillion will be required by 2025 for prototype production. While the Japanese government has provided ¥920 billion in aid, Rapidus still needs to secure substantial funding from private investors.

Due to its lack of track record and experience of chip production as. well as limited visibility for success, Rapidus is finding it difficult to attract private financing. The company is in discussions with the government to make it easier to raise capital, including potential loan guarantees, and is hopeful that new legislation will assist in this effort.

(Comment on this)

Kioxia Demonstrates RAID Offload Scheme for NVMe Drives

At FMS 2024, Kioxia had a proof-of-concept demonstration of their proposed a new RAID offload methodology for enterprise SSDs. The impetus for this is quite clear: as SSDs get faster in each generation, RAID arrays have a major problem of maintaining (and scaling up) performance. Even in cases where the RAID operations are handled by a dedicated RAID card, a simple write request in, say, a RAID 5 array would involve two reads and two writes to different drives. In cases where there is no hardware acceleration, the data from the reads needs to travel all the way back to the CPU and main memory for further processing before the writes can be done.

Kioxia has proposed the use of the PCIe direct memory access feature along with the SSD controller's controller memory buffer (CMB) to avoid the movement of data up to the CPU and back. The required parity computation is done by an accelerator block resident within the SSD controller.

In Kioxia's PoC implementation, the DMA engine can access the entire host address space (including the peer SSD's BAR-mapped CMB), allowing it to receive and transfer data as required from neighboring SSDs on the bus. Kioxia noted that their offload PoC saw close to 50% reduction in CPU utilization and upwards of 90% reduction in system DRAM utilization compared to software RAID done on the CPU. The proposed offload scheme can also handle scrubbing operations without taking up the host CPU cycles for the parity computation task.

Kioxia has already taken steps to contribute these features to the NVM Express working group. If accepted, the proposed offload scheme will be part of a standard that could become widely available across multiple SSD vendors.

(Comment on this)

Western Digital Introduces 4 TB microSDUC, 8 TB SDUC, and 16 TB External SSDs

Western Digital's BiCS8 218-layer 3D NAND is being put to good use in a wide range of client and enterprise platforms, including WD's upcoming Gen 5 client SSDs and 128 TB-class datacenter SSD. On the external storage front, the company demonstrated four different products: for card-based media, 4 TB microSDUC and 8 TB SDUC cards with UHS-I speeds, and on the portable SSD front we had two 16 TB drives. One will be a SanDisk Desk Drive with external power, and the other in the SanDisk Extreme Pro housing with a lanyard opening in the case.

All of these are using BiCS8 QLC NAND, though I did hear booth talk (as I was taking leave) that they were not supposed to divulge the use of QLC in these products. The 4 TB microSDUC and 8 TB SDUC cards are rated for UHS-I speeds. They are being marketed under the SanDisk Ultra branding.

The SanDisk Desk Drive is an external SSD with a 18W power adapter, and it has been in the market for a few months now. Initially launched in capacities up to 8 TB, Western Digital had promised a 16 TB version before the end of the year. It appears that the product is coming to retail quite soon. One aspect to note is that this drive has been using TLC for the SKUs that are currently in the market, so it appears unlikely that the 16 TB version would be QLC. The units (at least up to the 8 TB capacity point) come with two SN850XE drives. Given the recent introduction of the 8 TB SN850X, an 'E' version with tweaked firmware is likely to be present in the 16 TB Desk Drive.

The 16 TB portable SSD in the SanDisk Extreme housing was a technology demonstration. It is definitely the highest capacity bus-powered portable SSD demonstrated by any vendor at any trade show thus far. Given the 16 TB Desk Drive's imminent market introduction, it is just a matter of time before the technology demonstration of the bus-powered version becomes a retail reality.

(Comment on this)

The Noctua NH-D15 G2 LBC Cooler Review: Notoriously Big, Incredibly Good

When you buy a retail computer CPU, it usually comes with a standard cooler. However, most enthusiasts find that the stock cooler just does not cut it in terms of performance. So, they often end up getting a more advanced cooler that better suits their needs. Choosing the right cooler isn't a one-size-fits-all deal – it is a bit of a journey. You have to consider what you need, what you want, your budget, and how much space you have in your setup. All these factors come into play when picking out the perfect cooler.

When it comes to high-performance coolers, Noctua is a name that frequently comes up among enthusiasts. Known for their exceptional build quality and superb cooling performance, Noctua coolers have been a favorite in the PC building community for years. A typical Noctua cooler will be punctuated by incredibly quiet fans and top-notch cooling efficiency overall, which has made them ideal for overclockers and builders who want to keep their systems running cool and quiet.

In this review, we'll be taking a closer look at the NH-D15 G2 cooler, the successor to the legendary NH-D15. This cooler comes with a hefty price tag of $150 but promises to deliver the best performance that an air cooler can currently achieve. The NH-D15 G2 is available in three versions: one standard version as well as two specialized variants – LBC (Low Base Convexity) and HBC (High Base Convexity). These variants are designed to make better contact with specific CPUs; the LBC is recommended for AMD AM5 processors, while the HBC is tailored for Intel LGA1700 processors, mirroring the slightly different geometry of their respective heatspeaders. Conversely, the standard version is an “one size fits all” approach for users who care more about long-term compatibility over squeezing out every ounce of potential the cooler has.

(Comment on this)

Kioxia Details BiCS 8 NAND at FMS 2024: 218 Layers With Superior Scaling

Kioxia's booth at FMS 2024 was a busy one with multiple technology demonstrations keeping visitors occupied. A walk-through of the BiCS 8 manufacturing process was the first to grab my attention. Kioxia and Western Digital announced the sampling of BiCS 8 in March 2023. We had touched briefly upon its CMOS Bonded Array (CBA) scheme in our coverage of Kioxial's 2Tb QLC NAND device and coverage of Western Digital's 128 TB QLC enterprise SSD proof-of-concept demonstration. At Kioxia's booth, we got more insights.

Traditionally, fabrication of flash chips involved placement of the associate logic circuitry (CMOS process) around the periphery of the flash array. The process then moved on to putting the CMOS under the cell array, but the wafer development process was serialized with the CMOS logic getting fabricated first followed by the cell array on top. However, this has some challenges because the cell array requires a high-temperature processing step to ensure higher reliability that can be detrimental to the health of the CMOS logic. Thanks to recent advancements in wafer bonding techniques, the new CBA process allows the CMOS wafer and cell array wafer to be processed independently in parallel and then pieced together, as shown in the models above.

The BiCS 8 3D NAND incorporates 218 layers, compared to 112 layers in BiCS 5 and 162 layers in BiCS 6. The company decided to skip over BiCS 7 (or, rather, it was probably a short-lived generation meant as an internal test vehicle). The generation retains the four-plane charge trap structure of BiCS 6. In its TLC avatar, it is available as a 1 Tbit device. The QLC version is available in two capacities - 1 Tbit and 2 Tbit.

Kioxia also noted that while the number of layers (218) doesn't compare favorably with the latest layer counts from the competition, its lateral scaling / cell shrinkage has enabled it to be competitive in terms of bit density as well as operating speeds (3200 MT/s). For reference, the latest shipping NAND from Micron - the G9 - has 276 layers with a bit density in TLC mode of 21 Gbit/mm², and operates at up to 3600 MT/s. However, its 232L NAND operates only up to 2400 MT/s and has a bit density of 14.6 Gbit/mm².

It must be noted that the CBA hybrid bonding process has advantages over the current processes used by other vendors - including Micron's CMOS under array (CuA) and SK hynix's 4D PUC (periphery-under-chip) developed in the late 2010s. It is expected that other NAND vendors will also move eventually to some variant of the hybrid bonding scheme used by Kioxia.

(Comment on this)

Intel Publishes First Microcode Update for Raptor Lake Stability Issue, BIOSes Going Out Now

Following Intel’s run of financial woes and Raptor Lake chip stability issues, the company could use some good news on a Friday. And this week they’re delivering just that, with the first version of the eagerly awaited microcode fix for desktop Raptor Lake processors – as well as the first detailed explanation of the underlying issue.

The new microcode release, version 0x129, is Intel’s first stab at addressing the elevated voltage issue that has seemingly been the cause of Raptor Lake processor degradation over the past year and a half. Intel has been investigating the issue all year, and after a slow start, in recent weeks has begun making more significant progress, identifying what they’re calling an “elevated operating voltage” issue in high-TDP desktop Raptor Lake (13^th & 14^th Generation Core) chips. Back in late July the company was targeting a mid-August release date for a microcode patch to fix (or rather, prevent) the degradation issue, and just ahead of that deadline, Intel has begun shipping the microcode to their motherboard partners.

Even with this new microcode, however, Intel is not done with the stability issue. Intel is still investigating whether it’s possible to improve the stability of already-degraded processors, and the overall tone of Intel’s announcement is very much that of a beta software fix – Intel won’t be submitting this specific microcode revision for distribution via operating system updates, for example. So even if this microcode is successful in stopping ongoing degradation, it seems that Intel hasn’t closed the book on the issue entirely, and that the company is presumably working towards a fix suitable for wider release.

Capping At 1.55v: Elevated Voltages Beget Elevated Voltages

So just what does the 0x129 microcode update do? In short, it caps the voltage of affected Raptor Lake desktop chips at a still-toasty (but in spec) 1.55v. As noted in Intel’s previous announcements, excessive voltages seem to be at the cause of the issue, so capping voltages at what Intel has determined is the proper limit should prevent future chip damage.

The company’s letter to the community also outlines, for the first time, just what is going on under the hood with degraded chips. Those chips that have already succumbed to the issue from repeated voltage spikes have deteriorated in such a way that the minimum voltage needed to operate the chip – Vmin – has increased beyond Intel’s original specifications. As a result, those chips are no longer getting enough voltage to operate.

Seasoned overclockers will no doubt find that this is a familiar story, as this is one of the ways that overclocked processors degrade over time. In those cases – as it appears to be with the Raptor Lake issue – more voltage is needed to keep a chip stable, particularly in workloads where the voltage to the chip is already sagging.

And while all signs point to this degradation being irreversible (and a lot of RMAs in Intel’s future), there is a ray of hope. If Intel’s analysis is correct that degraded Raptor Lake chips can still operate properly with a higher Vmin voltage, then there is the possibility of saving at least some of these chips, and bringing them back to stability.

This “Vmin shift,” as Intel is calling it, is the company’s next investigative target. According to the company’s letter, they are aiming to provide updates by the “end of August.”

In the meantime, Intel’s eager motherboard partners have already begun releasing BIOSes with the new microcode, with ASUS and MSI even jumping the gun and sending out BIOSes before Intel had a chance to properly announce the microcode. Both vendors are releasing these as beta BIOSes, reflecting the general early nature of the microcode fix itself. And while we expect most users will want to get this microcode in place ASAP to mitigate further damage on affected chips, it would be prudent to treat these beta BIOSes as just that.

Along those lines, as noted earlier, Intel is only distributing the 0x129 microcode via BIOS updates at this time. This microcode will not be coming to other systems via operating system updates. At this point we still expect distribution via OS updates to be the end game for this fix, but for now, Intel isn’t providing a timeline or other guidance for when that might happen. So for PC enthusiasts, at least, a BIOS update is the only way to get it for now.

Performance Impact: Generally Nil – But Not Always

Finally, Intel’s message also provides a bit of guidance on the performance impact of the new microcode, based on their internal testing. Previously the company has indicated that they expected no significant performance impact, and based on their expanded testing, by and large this remains the case. However, there are going to be some workloads that suffer from performance regressions as a result.

So far, Intel has found a couple of workloads where they are seeing regressions. This includes PugetBench GPU Effects Score and, on the gaming side of matters, Hitman 3: Dartmoor. Otherwise, virtually everything else Intel has tested, including common benchmarks like Cinebench, and major games, are not showing performance regressions. So the overall outcome of the fix is not quite a spotless recovery, but it’s also not leading to widespread performance losses, either.

As for AnandTech, we’ll be digging into this on our own benchmark suite as time allows. We have one more CPU launch coming up next week, so there’s no shortage of work to be done in the next few days. (Sorry, Gavin!)

Intel’s Full Statement

(Comment on this)

Phison Introduces E29T Gen 4 Controller for Mainstream Client SSDs

At FMS 2024, Phison gave us the usual updates on their client flash solutions. The E31T Gen 5 mainstream controller has already been seen at a few tradeshows starting with Computex 2023, while the USB4 native flash controller for high-end PSSDs was unveiled at CES 2024. The new solution being demonstrated was the E29T Gen 4 mainstream DRAM-less controller. Phison believes that there is still performance to be eked out on the Gen 4 platform with a low-cost DRAM-less solution.

Phison NVMe SSD Controller Comparison
	E31T	E29T	E27T	E26	E18
Market Segment	Mainstream Consumer			High-End Consumer
Manufacturing Process	7nm	12nm	12nm	12nm	12nm
CPU Cores	2x Cortex R5	1x Cortex R5	1x Cortex R5	2x Cortex R5	3x Cortex R5
Error Correction	7th Gen LDPC	7th Gen LDPC	5th Gen LDPC	5th Gen LDPC	4th Gen LDPC
DRAM	No	No	No	DDR4, LPDDR4	DDR4
Host Interface	PCIe 5.0 x4	PCIe 4.0 x4	PCIe 4.0 x4	PCIe 5.0 x4	PCIe 4.0 x4
NVMe Version	NVMe 2.0	NVMe 2.0	NVMe 2.0	NVMe 2.0	NVMe 1.4
NAND Channels, Interface Speed	4 ch, 3600 MT/s	4 ch, 3600 MT/s	4 ch, 3600 MT/s	8 ch, 2400 MT/s	8 ch, 1600 MT/s
Max Capacity	8 TB	8 TB	8 TB	8 TB	8 TB
Sequential Read	10.8 GB/s	7.4 GB/s	7.4 GB/s	14 GB/s	7.4 GB/s
Sequential Write	10.8 GB/s	6.5 GB/s	6.7 GB/s	11.8 GB/s	7.0 GB/s
4KB Random Read IOPS	1500k	1200k	1200k	1500k	1000k
4KB Random Write IOPS	1500k	1200k	1200k	2000k	1000k

Compared to the E27T, the key update is the use of a newer LDPC engine that enables better SSD lifespan as well as compatibility with the latest QLC flash, along with additional power optimizations.

The company also had a U21 USB4 PSSD reference design (complete with a MagSafe-compatible casing) on display, along with the usual CrystalDiskMark benchmark results. We were given to understand that PSSDs based on the U21 controller are very close to shipping into retail.

Phison has been known for taking the lead in introducing SSD controllers based on the latest and greatest interface options - be it PCIe 4.0, PCIe 5.0, or USB4. The competition is usually in the form of tier-one vendors opting for their in-house solution, or Silicon Motion stepping in a few quarters down the line after the market takes off with a more power-efficient solution. With the E29T, Phison is aiming to ensure that they still have a viable play in the mainstream Gen 4 market with their latest LDPC engine and supporting the highest available NAND flash speeds.

(Comment on this)

U.S. Signs $1.5B in CHIPS Act Agreements With Amkor and SKhynix for Chip Packaging Plants

Under the CHIPS & Science Act, the U.S. government provided tens of billions of dollars in grants and loans to the world's leading maker of chips, such as Intel, Samsung, and TSMC, which will significantly expand the country's semiconductor production industry in the coming years. However, most chips are typically tested, assembled, and packaged in Asia, which has left the American supply chain incomplete. Addressing this last gap in the government's domestic chip production plans, these past couple of weeks the U.S. government signed memorandums of understanding worth about $1.5 billion with Amkor and SK hynix to support their efforts to build chip packaging facilities in the U.S.

Amkor to Build Advanced Packaging Facility with Apple in Mind

Amkor plans to build a $2 billion advanced packaging facility near Peoria, Arizona, to test and assemble chips produced by TSMC at its Fab 21 near Phoenix, Arizona. The company signed a MOU that offers $400 million in direct funding and access to $200 million in loans under the CHIPS & Science Act. In addition, the company plans to take advantage of a 25% investment tax credit on eligible capital expenditures.

Set to be strategically positioned near TSMC's upcoming Fab 21 complex in Arizona, Amkor's Peoria facility will occupy 55 acres and, when fully completed, will feature over 500,000 square feet (46,451 square meters) of cleanroom space, more than twice the size of Amkor's advanced packaging site in Vietnam. Although the company has not disclosed the exact capacity or the specific technologies the facility will support, it is expected to cater to a wide range of industries, including automotive, high-performance computing, and mobile technologies. This suggests the new plant will offer diverse packaging solutions, including traditional, 2.5D, and 3D technologies.

Amkor has collaborated extensively with Apple on the vision and initial setup of the Peoria facility, as Apple is slated to be the facility's first and largest customer, marking a significant commitment from the tech giant. This partnership highlights the importance of the new facility in reinforcing the U.S. semiconductor supply chain and positioning Amkor as a key partner for companies relying on TSMC's manufacturing capabilities. The project is expected to generate around 2,000 jobs and is scheduled to begin operations in 2027. 

SK hynix to Build HBM4 in the U.S.

This week SK hynix also signed a preliminary agreement with the U.S. government to receive up to $450 million in direct funding and $500 million in loans to build an advanced memory packaging facility in West Lafayette, Indiana. 

The proposed facility is scheduled to begin operations in 2028, which means that it will assemble HBM4 or HBM4E memory. Meanwhile, DRAM devices for high bandwidth memory (HBM) stacks will still be produced in South Korea. Nonetheless, packing finished HBM4/HBM4E in the U.S. and possibly integrating these memory modules with high-end processors is a big deal.

In addition to building its packaging plant, SK hynix plans to collaborate with Purdue University and other local research institutions to advance semiconductor technology and packaging innovations. This partnership is intended to bolster research and development in the region, positioning the facility as a hub for AI technology and skilled employment.

Sources: Amkor, SK hynix

(Comment on this)

Intel Postpones Innovation 2024 Event, Cites Poor Finances

As Intel looks to streamline its business operations and get back to profitability in the face of weak revenues and other business struggles, nothing is off the table as the company looks to cut costs into 2025 – not even Intel’s trade shows. In an unexpected announcement this afternoon, Intel has begun informing attendees of its fall Innovation 2024 trade show that the event has been postponed. Previously scheduled for September of this year, Innovation is now slated to take place at some point in 2025.

Innovation is Intel’s regular technical showcase for developers, customers, and the public, and is the successor to the company’s legendary IDF show. In recent years the show has been used to deliver status updates on Intel’s fabs, introduce new client platforms like Panther Lake, launch new products, and more.

But after 3 years of shows, the future of Innovation is up in the air, as Intel has officially postponed the show – and with a less-than-assuring commitment to when it may return.

In a message posted on the Innovation 2024 website (registration required), and separately sent out via email, Intel announced the postponement of the show. In lieu of the show, Intel still plans on holding smaller developer events.

Separately, in a statement sent to PCMag, the company cited its current financial situation, and that they “are having to make some tough decisions as we continue to align our cost structure and look to assess how we rebuild a sustainable engine of process technology leadership.”

While Intel had not yet published a full agenda for the now-delayed show, Innovation 2024 was expected to be a major showcase for Intel’s Lunar Lake and Arrow Lake client processors, both of which are due this fall. Arrow Lake in particular is Intel’s lead product for their 20A process node – their first node implementing RibbonFETs and PowerVia backside power delivery – so its launch will be an important moment for the company. And while the postponement of Innovation won’t impact those launches, it means that Intel won’t have access to the same stage or built-in audience that comes with hosting your own trade show. Never mind the lost opportunities for software developers, who are the core audience for the show.

Officially, the show is just postponed. But given the lead time needed to reserve the San Jose Convention Center and similar venues, it’s unclear whether Intel will be able to host a show before the second half of 2025 – at which point we’d be closer to Innovation 2025, making Innovation 2024 de facto cancelled.

In the meantime, the company has already announced that they’ll be launching Lunar Lake at IFA in Germany in September. So that remains the next big trade show for Intel’s client chip group.

(Comment on this)

Microchip Demonstrates Flashtec 5016 Enterprise SSD Controller

Microchip recently announced the availability of their second PCIe Gen 5 enterprise SSD controller - the Flashtec 5016. Like the 4016, this is also a 16-channel controller, but there are some key updates:

• PCIe 5.0 lane organization: Operation in x4 or dual independent x2 / x2 mode in the 5016, compared to the x8, or x4, or dual independent x4 / x2 mode in the 4016.
• DRAM support: Four ranks of DDR5-5200 in the 5016, compared to two ranks of DDR4-3200 in the 4016.
• Extended NAND support: 2400 MT/s NAND in the 4016, compared to the 3200 MT/s NAND support in the 5016.
• Performance improvements: The 5016 is capable of delivering 3.5M+ random read IOPS compared to the 3M+ of the 4016.

Microchip's enterprise SSD controllers provide a high level of flexibility to SSD vendors by providing them with significant horsepower and accelerators. The 5016 includes Cortex-A53 cores for SSD vendors to run custom applications relevant to SSD management. However, compared to the Gen4 controllers, there are two additional cores in the CPU cluster. The DRAM subsystem includes ECC support (both out-of-band and inline, as desired by the SSD vendor).

At FMS 2024, the company demonstrated an application of the neural network engines embedded in the Gen5 controllers. Controllers usually employ a 'read-retry' operation with altered read-out voltages for flash reads that do not complete successfully. Microchip implemented a machine learning approach to determine the read-out voltage based on the health history of the NAND block using the NN engines in the controller. This approach delivers tangible benefits for read latency and power consumption (thanks to a smaller number of errors on the first read).

The 4016 and 5016 come with a single-chip root of trust implementation for hardware security. A secure boot process with dual-signature authentication ensures that the controller firmware is not maliciously altered in the field. The company also brought out the advantages of their controller's implementation of SR-IOV, flexible data placement, and zoned namespaces along with their 'credit engine' scheme for multi-tenant cloud workloads. These aspects were also brought out in other demonstrations.

Microchip's press release included quotes from the usual NAND vendors - Solidigm, Kioxia, and Micron. On the customer front, Longsys has been using Flashtec controllers in their enterprise offerings along with YMTC NAND. It is likely that this collaboration will continue further using the new 5016 controller.

(Comment on this)

Western Digital Previews M.2 2280 PCIe 5.0 x4 NVMe Client SSDs: 15GBps at Under 7 Watts

Western Digital's FMS 2024 demonstrations included a preview of their upcoming PCIe 5.0 x4 M.2 2280 NVMe SSDs for mobile workstations and consumer desktops. The Gen 5 client SSD market has been dominated by solutions based on Phison's E26 controller. The first generation products launched with slower NAND flash, while the more recent ones have exceeded the 14 GBps barrier by utilizing Micron's 2400 MT/s 232L 3D TLC. Western Digital has been conservative over the last year or so by focusing more on the mainstream / mid-range market in terms of new product introductions (such as the WD Blue SN5000, WD_BLACK SN770M, and the WD Blue SN580). Their SSD lineup is due for an update with Gen 5 drives being sorely missed. The SSDs being demonstrated at FMS 2024 will end up doing just that.

Western Digital's technology demonstrations in this segment involved two different M.2 2280 SSDs - one for the performance segment, and another for the mainstream market. They both utilize in-house controllers - while the performance segment drive uses a 8-channel controller with DRAM for the flash translation layer, the mainstream one utilizes a 4-channel DRAM-less controller. Both drives being benchmarked live were equipped with BiCS8 218-layer 3D TLC.

Western Digital is touting the power efficiency of their platform as a key differentiator, promising south of 7W (performance drive) and 5W (mainstream DRAM-less drive) for the complete SSD under stressful traffic. This makes it suitable for use in mobile workstations, but a good fit for desktops as well.

Demonstrated performance numbers indicate almost 15 GBps sequential reads and 2M+ random read IOPS for the performance drive, and 10.7 GBps sequential reads for the mainstream version. Western Digital might have missed the Gen 5 bus as it started out slowly. However, the technology demonstrations with the in-house controller and NAND indicate that WD has caught up just as the Gen 5 market is about to take off.|

(Comment on this)

Imec Successfully Demonstrates High-NA Lithography for Logic and DRAM Patterning for First Time

Imec and ASML have announced that the two companies have printed the first logic and DRAM patterns using ASML's experimental Twinscan EXE:5000 EUV lithography tool, the industry's first High-NA EUV scanner. The lithography system achieved resolution that is good enough for 1.4nm-class process technology with just one exposure, which confirms the capabilities of the system and that development of the High-NA ecosystem remains on-track for use in commercial chip production later this decade.

"The results confirm the long-predicted resolution capability of High NA EUV lithography, targeting sub 20nm pitch metal layers in one single exposure," said Luc Van den hove, president and CEO of imec. "High NA EUV will therefore be highly instrumental to continue the dimensional scaling of logic and memory technologies, one of the key pillars to push the roadmaps deep into the ‘angstrom era'. These early demonstrations were only possible thanks to the set-up of the joint ASML-imec lab allowing our partners to accelerate the introduction of High NA lithography into manufacturing."

The successful test printing comes after ASML and Imec have spent the last several months laying the groundwork for the test. Besides the years required to build the complex scanner itself, engineers from ASML, Imec, and their partners needed to develop newer photoresists, underlayers, and reticles. Then they had to take an existing production node and tune it for High-NA EUV tools, including doing optical proximity correction (OPC) and tuning etching processes.

The culmination of these efforts was that, using ASML's pre-production Twinscan EXE:5000 system, Imec was able to successfully pattern random logic structures with 9.5nm dense metal lines, which corresponds to a 19nm pitch and sub-20nm tip-to-tip dimensions. Similarly, Imec also set new high marks in feature density in other respects, including patterning of 2D features at a 22nm pitch, and printing random vias with a 30nm center-to-center distance, demonstrating high pattern fidelity and critical dimension uniformity.

The overall result is that Imec's experiments have proven that ASML's High-NA scanner is delivering on its intended capabilities, printing features at a fine enough resolution for fabricating logic on a 1.4nm-class process technology – and all with a single exposure. The latter is perhaps the most important aspect of this tooling, as the high cost and complexity of the High-NA tool itself (said to be around $400 million) is intended to be offset by being able to return to single-patterning, which allows for higher tool productivity and fewer steps overall.

Imec hasn't just been printing logic structures, either; the group successfully patterned DRAM designs as well, printing both a storage node landing pad alongside the bit line periphery for memory in a single exposure. As with their logic tests, this would allow DRAM designs to be printed in just one exposure, reducing cycle times and eventually costs.

9,5nm random logic structure (19nm pitch) after pattern transfer

"We are thrilled to demonstrate the world's first High NA-enabled logic and memory patterning in the joint ASML-imec lab as an initial validation of industry applications," said Steven Scheer, senior vice president of compute technologies & systems/compute system scaling at imec. "The results showcase the unique potential for High NA EUV to enable single-print imaging of aggressively-scaled 2D features, improving design flexibility as well as reducing patterning cost and complexity. Looking ahead, we expect to provide valuable insights to our patterning ecosystem partners, supporting them in further maturing High NA EUV specific materials and equipment."

(Comment on this)

Silicon Motion SM2322 USB 3.2 Gen 2x2 Native Controller: Extended QLC Support for 8 TB PSSDs

Silicon Motion's SM2320 native USB 3.2 Gen 2x2 controller for USB flash drives and portable SSDs has enjoyed great market success with a large number of design wins over the last few years. Silicon Motion proudly displayed a selection of products based on the SM2320 on the show floor at FMS 2024.

The SM2320 went into mass production in Q3 2021. Since then, the NAND flash market has seen considerable change. QLC is becoming more and more reliable and common, leading to the launch of high-capacity cost-effective 4 TB and 8 TB SSDs. Newer NAND generations with flash operating at higher speeds have also made an appearance.

The SM2320, fabricated in TSMC's 28nm node, supported four channels of NAND flash running at up to 800 MT/s. The new SM2322 uses the same process node and retains support for the same number of flash channels and chip enables (8 CEs per channel). However, the NAND can now operate at up to 1200 MT/s.

The SM2322 also improves the QLC support, thanks to the implementation of a better ECC scheme. While the SM2320 opted for a 2KB LDPC implementation, the SM2322 goes in for a 4KB LDPC solution. The use of a larger region enables extension of the NAND's useful life.

The SM2322 and SM2320 packages are similar in size, and Silicon Motion expects PSSD designs using the SM2320 to adopt the SM2322 with different NAND (higher capacity / speeds) using the same enclosure. Products based on the SM2322 are expected to appear in the market before the end of the year.

(Comment on this)

Silicon Motion SM2508 PCIe 5.0 x4 NVMe SSD Controller Set for Mass Production

Silicon Motion has been teasing their SM2508 client SSD controller for more than a year now at various trade shows. The controller is finally set for mass production, just in time as the mainstream segment of the Gen 5 SSD market is poised to take off. Silicon Motion expects SSDs based on the SM2508 to be available for purchase by the end of the year.

At FMS 2024, the company was reusing the same information cards seen at Computex in June. The specifications of the SM2508 from our Computex coverage are reproduced here.

Silicon Motion NVMe Client SSD Controller Comparison
	SM2508	SM2264	SM2268XT2	SM2269XT
Market Segment	High-End		Mainstream
Manufacturing Process	6nm	12nm	12nm	12nm
CPU Cores	4x Cortex R8	4x Cortex R8	2x Cortex R8	2x Cortex R8
Error Correction	4K+ LDPC	4K LDPC	4K+ LDPC	4K LDPC
DRAM	DDR4, LPDDR4X	DDR4, LPDDR4X	No	No
Host Interface	PCIe 5.0 x4	PCIe 4.0 x4	PCIe 4.0 x4	PCIe 4.0 x4
NVMe Version	NVMe 2.0	NVMe 1.4	NVMe 2.0	NVMe 1.4
NAND Channels, Interface Speed	8 ch, 3600 MT/s	8 ch, 1600 MT/s	4 ch, 3600 MT/s	4 ch, 1600 MT/s
Sequential Read	14.5 GB/s	7.5 GB/s	7.4 GB/s	5.1 GB/s
Sequential Write	14 GB/s	7 GB/s	6.7 GB/s	4.8 GB/s
4KB Random Read IOPS	2500k	1300k	1200k	900k
4KB Random Write IOPS	2500k	1200k	1200k	900k

Current Gen 5 SSDs in the consumer client market are currently all based on Phison's E26 controller. The appearance of newer platform solutions for SSD vendors is bound to be good from both an end-user pricing and adoption perspective.

(Comment on this)

Solidigm 122 TB Enterprise QLC SSD Announced for Early 2025 Release

Solidigm's D5-P5336 61.44 TB enterprise QLC SSD released in mid-2023 has seen unprecedented demand over the last few quarters, driven by the insatiable demand for high-capacity storage in AI datacenters. Multiple vendors have recognized and started preparing products to service this demand, but Solidigm appears to have taken the lead in actual market availability.

At FMS 2024, Solidigm previewed a U.2 version of their upcoming 122 TB enterprise QLC SSD. The proof-of-concept Gen 4 drives were running live in a 2U server, and Solidigm is preparing them for an early 2025 release.

Given the capacity play, Solidigm will be relying on QLC technology. However, the company was coy about confirming the NAND generation used in the product.

Source: The Advantages of Floating Gate Technology (YouTube)

The 61.44 TB D5-P5336 currently utilizes Solidigm's 192L 3D QLC based on the floating gate architecture. This has a distinct advantage for QLC endurance compared to the charge trap architecture also available to Solidigm from SK hynix. That said, SK hynix's 238L NAND also has a QLC avatar, which gives Solidigm the flexibility to use either NAND for the production version of the 122 TB drive. Solidigm expects to confirm this by the end of year in preparation for volume shipment in the first half of 2025.

(Comment on this)

Corsair Transitions to Cybenetics Certification for Power Supplies

Corsair, a prominent figure in PC components, has announced a strategic shift in its approach to power supply unit (PSU) certifications. The company is dropping the widely recognized 80 PLUS certification in favor of the newer but more comprehensive Cybenetics certification.

According to the press release, the primary reason for Corsair’s move to Cybenetics certifications lies in the program's dual focus on both energy efficiency and noise levels. While the 80 PLUS certification has been a standard in the industry for decades, it exclusively measures energy conversion efficiency at four load levels (10%, 20%, 50%, 100%). Despite its long-standing presence, the 80 PLUS program has not seen significant updates in over 15 years, which limits its ability to provide a holistic view of PSU performance.

On the other hand, Cybenetics offers a more nuanced approach. It evaluates PSUs across multiple load levels and includes noise level assessments. This dual certification system rates efficiency on a familiar scale (Bronze to Titanium, plus a higher certification called Diamond) and noise levels from Standard (noisy) to A++ (virtually silent). By incorporating noise measurements, Cybenetics provides a more comprehensive overview of PSU performance, addressing an important aspect often overlooked by other certification programs. Cybenetics also enforces Power Factor, 5VSB efficiency, and Vampire Power thresholds, all important to the overall efficiency of a PSU.

Even though they're dropping 80 PLUS in favor of Cybernetics, Corsair is being highly diplomatic with their press release. They even suggest that the reader should not disregard either in favor of the other.

Our opinion is a bit harsher: the simplicity of the 80 PLUS certification program has led to two major flaws. First, manufacturers have primarily focused on maximizing efficiency at three specific load points, neglecting overall performance. Second, the majority of PSUs have clustered around the 80 PLUS Gold and Platinum certifications, with very few achieving the stringent Titanium level. This results in hundreds of PSUs with significantly different technical capabilities sharing the same certification badge, creating a misleading uniformity that fails to reflect true performance disparities.

Furthermore, almost every PSU platform that has been released over the past 15 years would achieve 80Plus Gold status or greater, with very few products falling down to the 80Plus Bronze certification and almost zero meeting the 80Plus White and 80Plus Silver requirements, making the three lowermost certifications practically defunct. Cybenetics dual certification certainly does not solve every issue and cannot fully assess everything there is to assess about a PSU, but it certainly makes much more information available to the user and allows users to at least factor in acoustics performance when purchasing a product.

The issue that seems to remain is that, due to the slackest requirements, manufacturers were almost always certifying their units with an input voltage of 115 VAC, resulting in myriads of units carrying a certification badge that would fail the same 80Plus certification requirements with an input voltage of 230 VAC. Unfortunately, this is also true for the Cybenetics standard, as the badges do not inform the user about the input voltage that the certification was attained with. However, as the Cybenetics standard revolves around average efficiency and not efficiency at specific load points, the majority of the PSUs should meet both efficiency thresholds and not the other way around.

Certification processes can be costly for manufacturers. By opting for the Cybenetics program, Corsair possibly aims to get the most value from its certification investments. Cybenetics offers more detailed and up-to-date testing methodologies, ensuring that the data provided is more reflective of real-world usage scenarios. In any case, Corsair’s shift to Cybenetics certification marks a significant development in the evaluation of PSUs and has the potential to create waves in the market.

Ultimately, this move has the potential disrupt the status quo. With Corsair's sheer size and influence in the larger power supply market, this could very well prompt other manufacturers to follow suit, and possibly even reshape consumer expectations and benchmarks for PSU quality.

(Comment on this)

AMD Launches New Ryzen & Radeon Gaming Bundle: Warhammer 40,000: Space Marine 2 and Unknown 9: Awakening

AMD has made itself quite a reputation with its bundling campaigns over the years, and every new season we can be sure that the company will be giving away free games with the purchase of its hardware. This summer will certainly not be exception as AMD will be bundling Warhammer 40,000: Space Marine 2 and Unknown 9: Awakening titles with its Ryzen 7000 CPUs and Radeon RX 7000 video cards.

The latest bundle offer essentially covers all of AMD's existing mid-range and high-end consumer desktop products, sans the to-be-launched Ryzen 9000 series. That includes not only AMD's desktop parts, such as the Ryzen 9 7800X3D, but also virtually their entire stack of Radeon RX 7000 video cards, right on down to the 7600 XT.

AMD's laptop hardware is also covered as well, which is a much rarer occurence. Mid-range and high-end Ryzen 7000 mobile parts are part of the game bundle, including the 7940HS and even the 7435HS. However the refreshed version of these parts, sold under the Ryzen 8000 Mobile line, are not. Meanwhile systems with a Radeon RX 7700S or 7600S mobile GPU are included as well.

This deal is available only through participating retailers (in case of the U.S. and Canada these are Amazon and Newegg). The promotion is also applicable to select laptops containing these components. 

AMD's Summer 2024 Ryzen & Radeon Game Bundle (Warhammer 40,000: Space Marine 2 & Unknown 9: Awakening)
	CPU	GPU
Desktop	Ryzen 9 7950X3D Ryzen 9 7950X Ryzen 9 7900X3D Ryzen 9 7900X Ryzen 9 7900* Ryzen 7 7800X3D* Ryzen 7 7700X* Ryzen 7 7700*	Radeon RX 7900 XTX Radeon RX 7900 XT Radeon RX 7900 GRE Radeon RX 7800 XT* Radeon RX 7700 XT* Radeon RX 7600 XT*
Laptop	Ryzen 9 7940HS Ryzen 7 7840HS Ryzen 7 7735HS Ryzen 7 7435HS	Radeon RX 7700S Radeon RX 7600S
*This product does not qualify for the promotion in Japan

Warhammer 40,000: Space Marine 2 carries an MSRP of $60, whereas the Unknown 9: Awakening is set at $50, so this offer provides an estimated value of $110. The deal is particularly appealing to gamers and those interested in action titles. Meanwhile, fans of such games probably already have AMD's Ryzen 7000 and Radeon RX 7000-series products, so while the deal will be appealing to some users, it may not be appealing for gamers looking to upgrade to AMD's latest Zen 5-powered CPUs.

The campaign starts on August 6, 2024, at 9:00 AM ET and ends on October 5, 2024, at 11:59 PM ET, or when all Coupon Codes are claimed, whichever happens first. Coupon Codes must be redeemed by November 2, 2024, at 11:59 PM ET. 

(Comment on this)

Western Digital Teases 128 TB Enterprise SSD: BiCS8 3D QLC for AI Workloads

A week after Western Digital confirmed that it had begun sampling of its 64 TB SSDs for datacenters, the company has teased its next-generation product, a 128 TB solid-state drive at FMS 2024.

For now, all we know about Western Digital's 128 TB SSD is that it uses the company's BiCS8 QLC NAND memory and is designed primarily for 'fast AI data lakes and capacity-intensive performance applications,' as Western Digital does not seem to be disclosing too much information about its upcoming product. The sample on the show floor indicates the usage of a U.2/U.3 form-factor suitable for GPU servers.

BiCS8 NAND has 218 layers and uses a hybrid bonding scheme that is being tagged as CMOS directly bonded to Array (CBA). It must be noted that this technique is an evolutionary successor to Micron's CMOS-under-Array (CuA) and SK hynix's Periphery-under-Cell (4D PUC) technologies. BiCS8 NAND can interface to the controller at rates of up to 3600 MT/s, making it suitable for Gen 4+ drives.

The technology demonstration on the show floor had the drive's firmware optimized for AI checkpointing - a workload that involves sequential writes, but also requires the drive to support a minimum QoS for simultaneous read operations.

Western Digital is not the only company to talk about high-performance 128 TB SSDs. Samsung recently said that it has technology to build 120 TB-class drives, and Solidigm was also demonstrating a proof-of-concept 122 TB QLC SSD at FMS 2024. AI workloads have triggered an insatiable need for dense and power-efficient storage in the data center. This has served as an impetus for enterprise SSD vendors to continue pushing the envelop on the per-drive capacity front.

 

(Comment on this)

The AMD Ryzen 7 9700X and Ryzen 5 9600X Review: Zen 5 is Alive

Last month, AMD launched their first processors using the Zen 5 microarchitecture for the mobile market via their Ryzen AI 300 series. Typically, with AMD Ryzen launches, we usually see the desktop parts come first, with the flagship model and then the mobile coming after. This time around, AMD has changed the dynamic of their release schedule with Zen 5 by launching the mobile chips first, which includes the Ryen AI 9 HX 370, which we reviewed last month. Today, Zen 5 on desktop has its turn, as AMD has launched two mid-range desktop processors, the Ryzen 7 9700X and the Ryzen 5 9600X.

AMD has launched two of the four announced Ryzen 9000 series processors today. The entry-level model is the Ryzen 5 9600X, a 6C/12T part with full-sized Zen 5 cores that can boost up to 5.4 GHz out of the box. The other model launched today is the Ryzen 7 9700X, which also features 8C/16T of Zen 5 and a boost clock speed of up to 5.5 GHz.

As part of AMD's push on platform longevity, the Ryzen 9000 series shares the same AM5 socket as its predecessor, meaning users can use X670E/X670 and B650E/B650 motherboards with a firmware update. We expected to see the newer X870X motherboards come with the Ryzen 9000 release, but unfortunately, these have been delayed.

So now we have Zen 5 in the form of the Ryzen 9000 series finally hitting the desktop, sans the top two SKUs, the Ryzen 9 9950X and Ryzen 9 9900X, which are coming later, it's time to see how much of an improvement Zen 5 is over Zen 4, not just in single-threaded but also multi-threaded workloads as AMD has promised up to an uplift of16% IPC on average. Both the Ryzen 7 9700X and Ryzen 5 9600X have a TDP of 65 W, which we see as more aligned with the non-X SKUs, so it will be interesting to see how Zen 5 performs in terms of both performance and efficiency.

(Comment on this)

Intel 18A Status Update: First Chips Booting, First External Customer Tape-Out in H1’25

Following Intel’s painful Q2 earnings call and the announcement of their 2025 cost reduction plan last week, it has become increasingly evident that Intel’s future is in the hands of their foundry group. Between Intel’s IDM 2.0 initiative and their internal chip production plans, all roads lead back to Intel retaking – and retaining – fab process leadership. To win as both a chip designer and a contract chip maker, Intel needs to be able to regain the fab technology lead it once held. In many respects it’s a return to Intel’s classic (and most successful) operating model, but never has it been so risky at it is for the already weakened Intel.

Intel’s do-or-die dash for process leadership means that, for the next 18 months or so, all eyes are on the company’s 20A and 18A process nodes. The final nodes in their ambitious 5 Nodes in 4 Years roadmap, the twinned 20A/18A are the culmination of several new technologies, primarily Intel’s GAAFET implementation (RibbonFET), which is being combined with PowerVia, Intel’s backside power delivery network (BS-PDN) technology. 20A is set to serve as Intel’s early version of the node, and 18A the refined version for long-term use both internally, and as the first major external node for Intel Foundry. To say that everything rides on Intel 18A isn’t quite accurate, but it’s only a slight embellishment.

To that end, we’re going to see Intel deliver a lot of status updates on 18A over the next year as they continue to outline to investors and external customers alike that they have the manufacturing side of their business in order. And today is one of those days, with a fresh update on the state of 18A.

18A Chips Back & Booting

So what’s new with 18A? The biggest news out of Intel this morning is that their first 18A chips are back from the development fab and are successfully booting operating systems. This means the silicon not only works (power-on), but works well enough to complete core tasks. It’s a major step in bringing up a chip, and at this point, Intel wants to make sure to let the whole world know.

Earlier this year the company finished taping out both of its lead 18A chips: Panther Lake for clients, and Clearwater Forest for servers. And it’s both chips that are booting. This is made all the more significant by the fact that Clearwater Forest also relies on Intel’s die-to-die hybrid bonding packaging technology, Foveros Direct 3D, where it will be the lead product for that technology as well. Which for Intel, is a promising sign that not only are their silicon lithography ambitions paying off, but their intention to lead in advanced packaging is on-track as well.

And while Intel doesn’t normally talk about yields this early in the game, it’s interesting to note that in a separate Q&A being published this morning with Intel Foundry’s new boss, Kevin O’Buckley, the head of Foundry Services explicitly comments that Panther Lake is “yielding well”. Similarly, Panther Lake’s DDR memory controller (a complex block mixing logic with a PHY) is already running at its target frequency. Progress is going so well, apparently, that according to O’Buckley, it’s ahead of schedule on its product qualification milestones.

PDK 1.0 Released, First External Customer Tape-Out Expected in H1’25

As for Intel’s contract foundry business, the company is ramping up its efforts there now that the first full process design kit (PDK) is ready for 18A. Intel released their 18A PDK 1.0 last month, giving Intel’s customers (and potential customers) the tools to finally finish designing their chips for production. As is typically the case of a new node, pre-release PDKs were available for companies to get started on their designs, but the 1.0 PDK is typically needed to finish those designs and align them with the formal and finalized process specifications.

For Intel, getting an external PDK out for a leading-edge process node is no small feat, as the company has spent decades operating its fabs for the benefit of its internal product design teams. A useful PDK for external customers – and really, a useful fab environment altogether – not only needs process nodes that stick to their specifications rather than making bespoke adjustments, but it means that Intel needs to document and define all of this in a useful, industry standard fashion. One of the major failings of Intel’s previous efforts to get into the contract foundry business, besides being half-hearted efforts overall, is that they didn’t author PDKs that external companies could easily use. At the end of the day, Intel is looking to woo customers from TSMC and Samsung, and as such Intel needs to provide PDKs that chip designers accustomed to contemporary contract fabs can use.

Those efforts are finally paying off, if slowly. While still not sharing any names, Intel expects their first external customer chip design will tape out in the first half of 2025 (H1’25). And, as Intel hopes, it will be the first of many.

Ultimately, the hard work for Intel foundry is not yet complete, and it will continue from here. With initial 18A development wrapping up, Intel’s needs are no longer just fab R&D, but marketing and customer relations. Which, going back to the start of this article, is why Intel is so keen to release status updates on 18A: it’s part of a broader approach to entice new customers to give Intel a try. Even in the best-case scenario, it will take upwards of a decade to capture a majority of the market for fabbing cutting-edge chips. But Intel has to start that marketing push if they’re going to get there.

In the meantime, if all continues going well for Intel, we should be seeing the first 18A chips released in the latter half of near year.

(Comment on this)